U-PVC Y三通管件模具
Certainly! Below is a 500-word description of a U-PVC Y Tee Pipe Fitting Mould in English: --- U-PVC Y Tee Pipe Fitting Mould – Design and Manufacturing Overview A U-PVC Y Tee pipe fitting mould is a specialized tool used in the injection moulding process to produce Y-shaped tee fittings for unplasticized polyvinyl chloride (U-PVC) piping systems. These fittings are essential in plumbing, irrigation, and industrial fluid transport systems, allowing for smooth directional changes in pipeline networks. The mould must ensure high precision, durability, and efficiency to meet industry standards. Key Features of the Mould 1. Material & Construction - The mould is typically made from high-grade tool steel (such as P20, H13, or S136) to withstand high-pressure injection and prolonged use. - Hardened and polished surfaces ensure smooth demoulding and reduce wear. - Corrosion-resistant coatings may be applied to extend the mould’s lifespan. 2. Design Considerations - The Y-shaped cavity is precisely machined to form a 45° or 90° branch, depending on the application. - Cooling channels are integrated to ensure uniform cooling and minimize cycle time. - Ejector pins facilitate easy removal of the finished fitting without deformation. - Venting systems prevent air traps, ensuring defect-free products. 3. Production Process - Injection Moulding: Molten U-PVC is injected into the mould cavity under high pressure. - Cooling & Solidification: The material cools uniformly to maintain dimensional stability. - Demoulding: The finished Y tee is ejected, and the mould is prepared for the next cycle. Quality & Performance Factors - Dimensional Accuracy: The mould must produce fittings with tight tolerances to ensure leak-proof connections. - Surface Finish: A smooth interior prevents flow resistance and sediment buildup. - Durability: The mould should withstand thousands of cycles without significant wear. Applications of U-PVC Y Tee Fittings - Plumbing systems (water supply, drainage). - Agricultural irrigation. - Industrial chemical transport. - Wastewater management. Advantages of Using a High-Quality Mould - Consistent product quality with minimal defects. - High production efficiency due to optimized cooling and ejection. - Long service life, reducing replacement costs. In summary, a well-designed U-PVC Y Tee pipe fitting mould is critical for manufacturing reliable, high-performance fittings. Its precision engineering ensures seamless production, meeting the demands of modern piping systems. --- This description covers the essential aspects of the mould without mentioning any company names. Let me know if you'd like any modifications!
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