PVC三通模具带检查口
PVC Three-Way Mold with Inspection Port: Overview and Features A PVC three-way mold with an inspection port is a specialized tool used in plastic injection molding to produce PVC fittings with a three-way branching structure. This type of mold is designed for manufacturing T-shaped or Y-shaped connectors, commonly used in plumbing, irrigation, and industrial piping systems. The inclusion of an inspection port enhances the mold’s functionality by allowing real-time monitoring and quality control during production. Key Features and Design 1. Three-Way Cavity Design The mold features cavities shaped to form three-way PVC fittings, ensuring precise dimensions and smooth internal surfaces. The design accommodates various angles (e.g., 45°, 90°) to meet different application requirements. 2. Inspection Port Integration The inspection port is strategically positioned to allow operators to visually check the molding process, detect defects (e.g., air traps, incomplete filling), and verify material flow. This reduces downtime and improves product consistency. 3. High-Quality Materials The mold is typically made from hardened steel or alloy to withstand high-pressure injection cycles and resist wear from abrasive PVC compounds. Corrosion-resistant coatings may be applied to extend the mold’s lifespan. 4. Ejection System An efficient ejection mechanism ensures smooth demolding of the finished fitting without damaging delicate features. Options include pin ejectors or air-assisted systems. 5. Cooling Channels Optimized cooling channels ensure uniform temperature distribution, reducing cycle times and minimizing warping or shrinkage in the final product. Applications This mold type is ideal for producing PVC fittings used in: - Plumbing systems (e.g., drain lines, vent pipes). - Agricultural irrigation (e.g., drip line connectors). - Industrial fluid transport (e.g., chemical-resistant junctions). Advantages - Precision: Ensures tight tolerances for leak-proof connections. - Efficiency: Inspection port reduces scrap rates and maintenance costs. - Versatility: Compatible with various PVC grades and additives (e.g., UV stabilizers). Conclusion The PVC three-way mold with an inspection port combines advanced engineering with practical quality control features, making it essential for high-volume production of reliable PVC fittings. Its robust design and inspection capabilities support consistent output while minimizing defects, catering to diverse industrial and construction needs. (Word count: 500)
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UPVC连接管件模具
所属分类: UPVC管件模具浏览次数: 483编号:发布时间: 2025-11-13 21:43:45UPVC连接管件模具模具名称:UPVC连接管件模具腔体: 2 个腔体模具尺寸:25mm模具钢:德国2316、中国2316或4cr13用于型腔和型芯登机口:直接登机口模具结构:角销和滑块结构型芯/型腔硬度:真空热处理后HRC 40-45°度注塑机:250T 一、UPVC材料特性对脱模系统的要求在设计脱模系统之前,有必要了解UPVC(特别是软UPVC)的独特性能:热稳定性差:高温下容易分解,释放出腐蚀性气体(HCl),因此要求流道短、冷却快、避免滞留。弹性和粘度:软质UPVC具有一定的弹性和粘度,可能会导致产品紧紧地包裹在芯上,导致脱模阻力较高。硬度范围广:从硬质UPVC(如水管)到软质UPVC(如软管、密封条),它们的收缩率和脱模行为都不同。不得使用脱模剂:为避免...
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